Overview
At UAC, our primary focus is on ensuring the highest standards of quality. We have implemented a rigorous quality control process that is ingrained in every aspect of our operations. A specialized department, led by a team of seasoned professionals, oversees the process with the assistance of skilled quality control inspectors and technicians. The quality lab is fully equipped with cutting-edge machinery sourced from Starlinger.
In our relentless pursuit of quality excellence, we maintain a detailed statistical Quality Control (QC) database. Each bag is assigned a unique code, enabling us to trace it back to the individual sewing labor and the specific resin used in its production. This robust traceability system ensures 100% accountability. Our products undergo thorough in-house testing using state-of-the-art equipment provided by Starlinger, supplemented by periodic third-party certification for validation.
UAC introduces a groundbreaking Clean Revolution, setting a new standard in the Middle East. Pioneering the clean room concept, UAC excels in the production of a diverse range of large bags for the food and pharmaceutical industries. These meticulously crafted bags are manufactured under stringent hygienic conditions, adhering to the highest clean room protocols and leveraging cutting-edge technology.
The entire room has been coated with epoxy paint, known for its antibacterial and antistatic properties, facilitating effortless cleaning procedures.
Our meticulously selected personnel undergo rigorous training to operate within our controlled environment. Clad in sterile garments, they undergo air showers to maintain cleanliness standards. To ensure optimal hygiene, all equipment utilized is exclusively crafted from stainless steel. Furthermore, our sewing machines are equipped with heat cutting units to prevent any loose thread edges. Following the completion of each bag, a meticulous vacuuming process is carried out. Prior to transfer to the baling machine, each bag is meticulously enclosed in a polyethylene bag, as per customer specifications, to safeguard against external contaminants.
Environment, Quality and Food Safety Policy:
UAC Packaging is dedicated to providing products that guarantee customer satisfaction while upholding environmental sensitivity and complying with the HACCP food safety system.
Our Mission and Core Values:
- To uphold the highest levels of customer satisfaction through continuous improvement of our environmental performance and product quality.
- To maintain cleanliness and orderliness in our environment and workspaces, ensuring proper training for our employees.
- To adhere to all environmental and food safety regulations, customer requirements, and European directives relevant to our industry.
- To actively engage in reducing natural resource consumption and preventing environmental pollution.
- To foster employee participation in quality, environmental, and productivity initiatives.
- To drive innovation by introducing new products to the market, aligning with customer needs and global technological advancements.
- To prioritize public and human health by strictly following hygiene regulations.
- To ensure the production of safe food packaging in compliance with the HACCP food safety system and its standards.
Product quality
Quality remains the paramount focus for UAC. The company houses a comprehensive in-house quality control laboratory for rigorous testing, featuring a specialized test rig for FIBC’s.
Raw materials at UAC undergo meticulous scrutiny for technical specifications, strength properties, and UV content to ensure alignment with international standards. The quality control process at UAC encompasses three critical stages: material inspection and testing, process inspection and testing, and final quality control.
Testing Parameters:
- Elongation test
- Breaking test
- UV resistance test
- Coating performance test
- Tear test
- Drop test
- Stacking test
- Fabric test
- Friction test
During the meticulous material inspection process, yarn undergoes rigorous testing for width and strength. Following the weaving of yarn into fabric, a comprehensive evaluation is conducted to assess the fabric's width, weight, weaving density, as well as the strength of both the warp and weft. Samples extracted from the fabric are meticulously tested for UV resistance, subjecting the fabrics to over 200 hours of testing. This stringent inspection process extends to the final quality control stage, where each bag is meticulously measured and visually inspected to ensure compliance with the customer's exact specifications. Subsequently, the bag undergoes rigorous testing in the test rig machine.
Traceability:
UAC possesses the capability to trace back through the entire production process, right down to the raw materials, in order to pinpoint any issues that may arise. Through the meticulous traceability of the quality assurance system, any non-conforming products are promptly identified within the facility using specialized methods. The outcome of this rigorous quality assurance program is the production of products that customers of UAC have grown to rely on and trust..
Service quality
Satisfying customer requirements is more than just designing a bag. Quality is inherent in every part of process in UAC. From the choice of materials, to the use of advanced technology, to the maintenance of safety standards, and to the timely delivery of the finished goods- all are of equal importance in making a UAC product.
Key Success of UAC
Proactive team members with customer oriented approach at all times wide spectrum of products & services for your packaging needs global distribution, delivery and warehousing structure, just-in-time deliveries latest technology and equipment available to fulfill customer’s specific needs optimized solutions for diverse industries reliable partner for long-term relations.
- UAC functions in complete environment friendly way helping itself to better maintain and control its important natural resources.
- UAC has an in-house recycling system.
- UAC uses environmental friendly raw material all time.
- UAC always move to new technologies to improve quality.
System quality
To ensure top-notch quality, stringent standards are rigorously enforced to guarantee flawless system functionality and the delivery of a final product that surpasses all desired criteria. Our quality assurance system is unwavering in its commitment to upholding regulations that uphold manufacturing standards, accountability, and meticulous documentation. At UAC, we are dedicated to continually enhancing our quality standards. Rest assured, each bag undergoes thorough inspection, with one sample from every 20 bags subjected to rigorous testing on our state-of-the-art test rig machine.
